MANAGEMENT -- GOOD MANUFACTURING PRACTICES
A. Operate observing food safety policies and procedures
B. Maintaining policies and procedures
1. PIC (Person in Charge)
2. Smoking area
3. Ethical truth in menu practices
C. Hazard Analysis and control
D. Manager communication and employee training
E. Operational improvement
F. Handling emergencies
G. Program enforcement, recognition, and renewal
A. We shall operate observing the following
food safety policies and procedures.
Definitions:
Policy: A rule that management wants everyone to follow.
It is not necessarily from the government.
Procedure: How employees are to do a task.
Standard: The outcome of a procedure. A condition
that can be measured and has been validated as achievable if the procedure
is followed.
It is
the policy of this establishment to operate so that there is complete assurance
that both customers and employees will receive the optimum nourishment,
and will never be made ill from our food, or be injured by a foreign object
in our food.
In order to achieve this operating standard, we will be guided by the
Food and Drug Administration's Foodservice Sanitation recommended ordinance,
our local state and city rules, and this Hazard Analysis Critical Control-Based,
Food Safety Policy, Procedures, and Standards Manual.
All persons will follow a four-step Quality Assurance
cycle.
1) They will plan
the food production operation, and how it can be done safely.
2) They will organize
and learn to do each production step and any related tasks correctly.
3) They will operate,
doing tasks according to the procedures and standards of this manual, and
will immediately check that they have met necessary standards at each production
step.
4) Employees will
measure and evaluate what they have done, and will make suggestions to
management as to how tasks and steps can be improved in the next operating
cycle with a higher degree of Quality Assurance.
- If a person does not know how to do a task in the production of
food safely, he or she will stop, ask, and then be taught to do it correctly
by designated supervisory personnel. In case of a mistake, he or
she will take any necessary action immediately to assure that customers
or other employees are not injured or made ill.
- Employees will monitor their work. In case of a mistake,
employees will take any necessary action immediately to assure the production
of safe food products. Employees will stop and report potentially
hazardous food handling practices, potentially hazardous conditions, or
potentially hazardous foods to the supervisor, immediately.
- Employees will stop and immediately report potentially hazardous
food handling practices, potentially hazardous conditions, or potentially
hazardous foods to the supervisor. Management must be notified as
soon as possible if the situation is not corrected and there is still a
hazard.
B. Maintaining policies and procedures. Owner/CEO/manager
shall maintain policies and procedures for employees to follow in order
to assure the production, sale, and/or dispensing of safe food products
of designated quality.
1. PIC (Person in Charge)
Responsible for assuring
compliance by all personnel shall be assigned to competent supervisory
personnel.
Personnel who are responsible
for identifying sanitation failures or food contamination shall have a
background or education and/or experience to enable them to produce clean,
safe food.
Training shall include proper
food handling techniques, food protection principles, and the danger of
poor personal hygiene and unsanitary practices.
There shall be at all times
at least one supervisory level person on duty during all operating hours,
trained in the prevention of foodborne illness and injury.
• A PIC will answer technical questions
and provide coaching as needed for transfer of training, organization,
self-directed learning, and employee improved performance.
• The PIC shall perform the following
duties:
- Assure that no unauthorized persons are allowed in the food operations
area / kitchen.
- Assure that those authorized will comply with the policies, procedures,
and standards of this document.
- Monitor employee hand washing.
- Monitor employee food receiving.
- Monitor employees in the preparation of potentially hazardous food.
- Monitor the cooling of food.
- Inform consumers of the health risk when they order raw or partially
cooked foods of animal origin.
- Assure that employees are properly sanitizing cleaned, multi-use
equipment and utensils.
- Assure that consumers are notified that clean tableware is to be
used when they return to self-service areas.
- Assure that employees are properly trained in food safety as it
relates to their assigned duties.
2. Smoking areas. The PICs shall assure compliance
with smoking / nonsmoking policies as declared by local or state regulations
and/or by the establishment.
3. Ethical truth in menu practices. Menus
shall contain no incorrect or deceptive merchandising terms relating to
the method of preparation, characteristics, or geographic points of origin
of a food product that cannot be verified by the supplier. Any products
that have been frozen, canned, or preserved to extend shelf life shall
not be labeled as "fresh." The representation of weight, price, brand,
number, quality, standard, or grade of products shall be accurate or consistent
with the menu and advertised claims. Customers shall be notified
whenever a food is substituted.
C. Hazard analysis and control
Owners/CEOs/managers shall:
• Continually analyze the operations
processes to find new and recurring food hazards through food safety audits,
environmental monitoring, and self inspections to identify jobs and processes
that have hazards that could lead to foodborne illness.
• Mandate the use of the Retail Food
Operation Food Hazard Control Checklist (Section
XI, encl. 3) based on safety-assured policies, procedures and standards.
• Maintain appropriate equipment
programs to cover the calibration, use, cleaning, maintenance, and
eventual replacement of equipment.
• Maintain an up-to-date cleaning
and sanitation schedule for all facility areas and equipment with specified
employee assignments. Cleaning and sanitizing of utensils and equipment
shall be conducted so as to protect against contamination of food, food
contact surfaces, or food packaging materials.
i. Follow a written cleaning and sanitation program for all
equipment and premises (production and storage areas) that includes the
name of the responsible person; the frequency of the activity; the procedures
for cleaning and sanitizing; the chemicals and concentrations used; the
temperature requirements; and the type and frequency of inspection to verify
the effectiveness of the program.
ii. Procedures for cleaning and sanitizing will be as follows:
identify equipment and utensils; identify areas on the equipment requiring
special attention; and follow method of cleaning, sanitizing, and rinsing.
iii. Chemicals must be used in accordance with the manufacturer's
instructions. There will be Material Safety Data Sheets for all chemicals.
iv. The sanitation program should be carried out in a manner
that does not contaminate food or packaging materials during or following
cleaning and sanitizing (e.g., aerosols, chemical residues).
v. The effectiveness of the sanitation program will be monitored
and verified by an audit or pre-operational inspections of premises and
equipment or, where appropriate, by microbiological sampling. The
sanitation program will be adjusted accordingly.
vi. Operations will begin only after sanitation requirements
are met.
• Maintain a list of the ingredients
in foods sold to customers so that employees can correctly answer customer
questions concerning ingredients used to prepare menu items.
- Employees shall be educated to know that some individuals are allergic
to certain foods or ingredients and must receive accurate information regarding
the presence of these foods or ingredients in any item served or sold by
the facility.
D. Manager communication and employee training
Owners/CEOs/managers:
• Shall provide training for PICs
and supervisors in pertinent food safety matters, food safety leadership,
coaching, and employee empowerment to take action at any time to prevent
a problem.
• Shall provide training for new
employees in pertinent food safety concerns.
• Communicate the food safety program
to all employees in monthly training sessions of at least 15 minutes.
• Maintain a written training program.
• Maintain records of training
that include: date, topic, content, attendance.
• All employees shall be issued with
documented company rules with regard to hygiene policy.
• Provisions shall be made to train
those employees who are not proficient in English.
• Additional training shall be provided
as necessary to ensure current knowledge of equipment and process technology.
E. Operational improvement
Owners/CEOs/managers shall:
• Support improvement of unit performance.
- PICs, supervisors,
and employees shall constantly be aware of environmental conditions, equipment
failure, and facility and process performance. Immediate action must
be taken to correct problems.
- Systematic
audits shall be performed in order to evaluate prevention system weaknesses;
analyze the cause of problems; take action through improved policies, procedures,
and standards and system development to prevent future problems.
Examples of charts that can be used for operational improvement include:
F. Handling emergenciesWeekly Self-improvement Schedule (Section I, encl. 1) Yearly Self-improvement Schedule (Section I, encl. 2) Corrective Action Log and Preventive Action Schedule (Section I, encl. 3) Quality Management Team (Section I, encl. 4) Cause-Effect Analysis Diagram (Section I, encl. 5) Cause-Effect Analysis Worksheet (Section I, encl. 6) Problem-Opportunity Action Plan and Program (Section I, encl. 7) Group Action Log (Section I, encl. 8) Individual Action Log (Section I, encl. 9)
Examples of charts that can be used to prevent and handle food related injury and illness include:
| Things to do this week:
1. Management
2. Personnel 3. Environment 4. Facilities 5. Equipment 6. Supplies and materials 7. Food production and service 8. Consumer
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Date: From _____________ to _____________
Urgent weekly goals: 1. 2. 3. 4. 5. M _____________________________________________ _____________________________________________ _____________________________________________ T _____________________________________________ _____________________________________________ _____________________________________________ W _____________________________________________ _____________________________________________ _____________________________________________ Th _____________________________________________ _____________________________________________ _____________________________________________ F _____________________________________________ _____________________________________________ _____________________________________________ Sa _____________________________________________ _____________________________________________ _____________________________________________ Su _____________________________________________ _____________________________________________ _____________________________________________ |
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Dec
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Manager |
Subject area ____________________________________________________
Date ___________________
Persons contributing _______________________________________________________________________
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Desired Outcome
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| Mistakes / Factors Causing the Problem | Changes Needed for Control Removal and Prevention |
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| Problem/Opportunity: Who wants it? Payoff?
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| What we want to make happen; operating condition to
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(Management, Personnel, Environment, Facilities, Equipment, Supplies, Procedures) |
(Who? What? Where? When? How? to achieve what goal? Propose a solution, test, make adjustments, implement.) |
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| Goal (What is to be accomplished)
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| Background (Who, what, where, when, how, why)
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| Approval (Who is responsible, approved goal, provides
resources)
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| Date __________________________________________ | Person responsible ________________________________ |
| Describe the next step, tasks, goals, and reporting data
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Describe accomplishments and problems vs. plans
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| Date __________________________________________ | Person responsible ________________________________ |
| Describe the next step, tasks, goals, and reporting data
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Describe accomplishments and problems vs. plans
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| Date __________________________________________ | Person responsible ________________________________ |
| Describe the next step, tasks, goals, and reporting data
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Describe accomplishments and problems vs. plans
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| Date __________________________________________ | Person responsible ________________________________ |
| Describe the next step, tasks, goals, and reporting data
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Describe accomplishments and problems vs. plans
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| Date __________________________________________ | Person responsible ________________________________ |
| Describe the next step, tasks, goals, and reporting data
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Describe accomplishments and problems vs. plans
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| Date __________________________________________ | Person responsible ________________________________ |
| Describe the next step, tasks, goals, and reporting data
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Describe accomplishments and problems vs. plans
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Person ______________________________________
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| 1. Please describe the hazard or problem.
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| 2. What effect does this have on our operation?
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| 3. What do you think is the cause?
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| 4. What is your recommendation to remove the cause
of the hazard or problem? (NOTE: This is optional on your part.
You may leave this portion blank.)
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Name ________________________________________________
Date __________________ Time __________
Department where the hazard or problem was observed
________________________________________________
You will be contacted within 48 hours to acknowledge
your QA Problem Report.
This report will not be considered resolved until
the solution is approved by your signature on this document.
| Date received Time |
| Responsible manager / supervisor |
| Assigned to for analysis |
| The cause of the problem
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| Corrective action planned
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| Approved Date |
| Target completion date |
| Actual completion date |
| Employee / customer feedback to |
| Has the problem been corrected? _____ Yes _____ No |
| Employee signature / customer acknowledgment Date |
| Information received from:
Address:
Phone (______)____________ (H) (______)____________ (W) What is the best way to contact you?
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| Name of person with illness:
Address:
Phone (______)____________ (H) (______)____________ (W) What is the best way to contact this person?
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| Complaint:
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| Place food was eaten
Date/Time food was eaten Date/Time food was saved Suspect food Waitress/waiter Where did customer sit? Is customer taking medication? What type? Was medical care sought? (doctor/hospital/address)
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Food items consumed
Alcoholic beverage before meal Appetizer Salad (bar) Dressing Main course Side dish Non alcoholic beverage during meal (including water) Alcoholic beverage during meal Bread & butter Dessert Alcoholic beverage after meal
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Names of other persons in the party.
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1. EXPRESS SINCERE CONCERN ABOUT THE PROBLEM. Do not acknowledge responsibility. It may not be the fault of your operation. Ask the customer if food was taken from the establishment. If the customer has any leftover suspect food, tell them to refrigerate it (not to freeze it) and save it for possible analysis.
2. Inform the person that the items consumed will be checked. The problem will be brought to the attention of the general manager, who will investigate and call back within 24 hours.
3. If the problem continues, the ill customer should contact his or her physician (at his or her expense).
4. Call the general manager immediately.
5. Find and save about 1 pound (1 pint) of any suspect
food, if possible. Refrigerate in a clean container, covered, labeled,
and separated from all other foods. If it cannot be analyzed in 24 hours,
freeze the sample.
| Person recording information
Date and time of complaint
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| Complaint follow-up by manager
1. Customer's guest check compensated: __ yes __ no $____________ 2. Local health department involved: __ yes __ no name________________________ 3. Any increased employee absence due to illness: __ yes __ no 4. List food and food equipment temperatures taken on the day of the incident 5. Quantity of suspect food served during the meal period 6. Date it was prepared 7. Source and brand of involved foods
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| Complaint follow-up by QA
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To Table
of Contents
To Section II