HACCP-TQM EMPLOYEE TRAINING PROGRAM AND RECORD
A. Training
B. New employee training
C. Training for performance mastery
D. Initial training for all new employees and managers
E. Continuing education and correct procedure reinforcement
F. Record of training
G. One minute of praise
A. Training. Training and continuing
education for all employees are the most important parts of HACCP-based
Total Quality Management. Employees are the individuals who carry
out the policies, procedures, and standards of the food production facility.
They must be given information concerning foodborne illness hazards and
control so that they understand the need for performing their jobs in a
designated manner. All employees must be given instruction for expectations
of good personal hygiene and proper methods of hand washing while working
in food preparation and food service.
A good training program
has two components: (1) initial or orientation training with a pre-test
to measure knowledge before training, and (2) ongoing or continuing education
and training with testing to measure increases in knowledge. All
employees must be trained in the procedures and standards that relate directly
to their specific jobs as well as to those policies that affect food safety
in general (e.g., personal hygiene).
B. New employee training. All new
employees must be given orientation training as soon as they are hired.
No one should be asked to do a task until he/she has been trained and can
accept the responsibility for doing the task with zero defects. All
new employees must know the policies, procedures, and standards of the
foodservice establishment.
All foodservice employees
should be trained in the following list of topics. These topics should
be reviewed during in-service training. Procedures that are critically
important to HACCP production standards must be emphasized in detail.
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__ The company policies, procedures, and standards
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Training meetings can use a variety of educational approaches, to include: handouts, demonstrations of proper procedures, lectures using slides or overheads, showing filmstrips, and having guest speakers. Employees should be tested on the material and coached in the use of proper procedures for handling food in order to assure the production of safe food products.
C. Training for performance mastery.
The
five basic steps in training for performance mastery can be outlined as
follows:
1. Teacher mastery of the
task(s) to be taught
2. Preparation of employee(s)
for instruction
a. Put worker(s) at ease
b. Create desire in student(s) to learn the specific task(s) by explaining
the job
c. Stress:
1) The importance of good sanitation relative to the job
2) Safety
3) Operational efficiency
3. Presenting the job
a. Set a clear pattern for the learner to follow by using the procedure
b. Explain and demonstrate one step at a time
c. Stress the key points
d. Discuss and show the minor details that are necessary to accomplish
the job
e. Omit all material that is not important for the job
4. Practice period
a. Have the student do the job
b. Have the student tell and show what is going to be done and why
c. Correct errors and omissions as the student makes them
d. Continue to practice until the student is able to give back to the teacher
everything that the teacher gave the learner in step 3
5. Follow through or test
a. Put the worker on his/her own
b. Encourage questions
c. Come back to the work place frequently to check progress or problems;
coach
d. Tell the worker how he/she is doing; provide positive feedback.
D. Initial training for all mew employees and managers. All training will be recorded using the New Employee Training Record (Section X, encl. 1).
E. Continuing Education and Correct Procedure
Reinforcement
1. Managers and supervisors
will be re-trained every two years. During the interim, they will
keep themselves updated by reading professional magazines and books, and
by attending seminars and courses.
2. The management staff
will review the safety self-control foodborne illness information, which
will be used to improve the operations manual and to coach employees to
increased food safety assurance levels.
3. An employee foodborne
illness prevention system meeting will be held monthly. Employees
will be informed of system improvements and will be taught to achieve any
new requirements. The policies, procedures, and standards manual
will be kept up-to-date and used as the base for all training and evaluation
as well as improvements in quality assurance. All continuing education
and reinforcement will be recorded using a Continuing Education Training
Record (Section X, encl. 2).
F. Record of training. Records must be kept of employee participation in training activities and used to monitor employee development. Employee training is an investment in an operation's future. The more knowledgeable employees become, the more of an asset they are to a business. If litigation occurs, the court can be shown that employees were trained to use proper procedures.
7. One minute of praise. The way a training point becomes a consistent employee behavior is through positive reinforcement and praise. Supervisors and owners / managers must compliment good performance by employees. An employee who is complimented for performing a new task will take pride in performing the task correctly and consistently.
I hereby acknowledge that I have been taught the following information ionn how to perform my food safety assurance responsibilities. I understand the policies, procedures, and standards for performing my responsibilities.
Topics
1. Company
policies, procedures, and standards.
2. Foodborne
illnesses.
3. What it
takes to make people ill; immune complete and immune compromised people.
4. Hazards:
microorganisms; chemicals; hazardous foreign objects.
5. Microbiological
hazard control principles; vegetative cells vs. spores; growth temperatures
and rates; pasteurization; holding; cooling; leftovers.
6. Personal
hygiene: illness; dress; gloves.
7. Fingertip
and hand washing; washing after handling ______________________________.
8. Cleaning
and sanitizing: food contact surfaces; equipment; floors; walls;
ceilings.
9. Checking
and storing incoming raw food; hazardous foreign objects.
10. Labeling and dating
food; food turnover.
11. Not combining
old and new food.
12. Proper storage:
dry food; refrigerated food; frozen food.
13. Pre-preparation:
measuring temperature; thawing food; washing food; cutting up-food; avoiding
cross-contamination.
14. Preparation:
cooking for pasteurization; salads; food cooling.
15. Holding and display:
hot food; cold food.
16. Serving:
hot food slicing; touching with hands; customer contamination; take-out
food.
17. Catering:
transporting food; serving in a remote location.
18. Leftovers:
cooling, storage, discarding.
19. Chemicals:
use and storage measuring.
20. Food additives,
toxins, and allergic reactions.
I believe that I can do each task to the desired standard. I will manage myself to attain zero errors in performance. I will keep my supervisor fully informed of any suggestions I have to make food safety more certain. I will ask for help if I have any doubt about the prevention-assured way to perform a task.
Signature of employee _________________________________ Date ________________
Signature of trainer ____________________________________ Date ________________
____________________________
(Date)
I acknowledge that on the date shown, I attended a training program in which the subjects listed on the other side of this page were taught and discussed. All of my questions about how to apply the knowledge have been answered. I believe that I can use the knowledge to meet the expectations of management. I will keep my supervisor fully informed of any coaching that I need or any suggestions I have to make operations more quality assured. I will always ask for help immediately if I have any doubt about how to perform a task correctly.
Employee name (print)
Signature
Test Score
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To Table
of Contents
To Section IX
To Section XI